Astra Trainer

Скоро

Industrial Robotics

Интегратор, которому звонят заводы, когда ячейка должна заработать.

Полный курс

модуля
74
темы
933
минут на урок
15

11%

прогнозируемый рост занятости промышленных инженеров в США с 2024 по 2034 год — это те, кто проектирует и интегрирует автоматизированные линии.

U.S. Bureau of Labor Statistics, Occupational Outlook 2024–34

Семь этапов.Один ровный подъём.

От вопроса «стоит ли это автоматизировать» до ячейки, работающей всю ночную смену.

Часы и месяцы — оценка: один 15-минутный урок на тему, каждый день.

Каждый модуль.Каждая тема.

Названия модулей и тем остаются на английском — на этом языке говорит отрасль.

Этапы

Этап 1

Foundations & Feasibility

Стоит ли эту работу автоматизировать?

7 модулей · 83 темы

  1. 1Foundations of Industrial Robotics10 тем
    • Industrial Robots, Robot Systems, and Robot Cells
    • Robots Within a Manufacturing Process
    • Handling, Processing, Assembly, and Inspection Applications
    • Fixed Automation and Flexible Robotic Automation
    • Standalone Cells and Integrated Production Lines
    • Robot Manufacturers, Integrators, and End Users
    • Operator, Programmer, and Integration Engineer Responsibilities
    • Productivity, Quality, Ergonomics, and Flexibility Objectives
    • Technical Feasibility and Production Readiness
    • Common Causes of Unsuccessful Robot Projects
  2. 2Application Assessment and Automation Feasibility12 тем
    • Breaking a Manual Operation into Tasks
    • Identifying Tasks Suitable for Robot Automation
    • Part Geometry, Mass, Surface, and Variability
    • Product Mix and Production Volume
    • Incoming Part Condition and Presentation
    • Process Stability Before Automation
    • Handling Difficult, Flexible, or Fragile Parts
    • Accessibility and Tool Orientation Requirements
    • Required Human Intervention
    • Proof-of-Concept Trials and Representative Samples
    • Technical Assumptions and Feasibility Risks
    • Defining the Limits of the Proposed Application
  3. 3Cell Requirements and Acceptance Criteria13 тем
    • User Requirements and Functional Specifications
    • Product Families and Operating Scenarios
    • Takt Time, Cycle Time, and Required Output
    • Quality Characteristics and Process Tolerances
    • Availability and Recovery Expectations
    • Changeover and Batch-Size Requirements
    • Utility, Space, and Environmental Constraints
    • Interfaces with Upstream and Downstream Equipment
    • Operator Access and Maintenance Requirements
    • Defining Normal, Abnormal, and Recovery Sequences
    • Assigning Responsibility for Each Interface
    • Measurable Acceptance Criteria and Test Conditions
    • Requirements Traceability Through the Project
  4. 4Industrial Robot Configurations11 тем
    • Six-Axis Articulated Robots
    • SCARA Robots
    • Delta and Parallel Robots
    • Cartesian and Gantry Robots
    • Dedicated Palletizing Robots
    • Redundant and Seven-Axis Industrial Arms
    • Floor, Wall, Shelf, and Inverted Mounting
    • High-Payload and Extended-Reach Configurations
    • Robots Designed for Collaborative Applications
    • Process-Specific Robot Variants
    • Matching Robot Architecture to the Task
  5. 5Robot Selection and Specification Review13 тем
    • Reading Robot Datasheets and Application Manuals
    • Payload, Tool Mass, and Workpiece Mass
    • Wrist Moments and Allowable Inertia
    • Reach Envelopes and Usable Working Space
    • Joint Limits and Orientation Constraints
    • Accuracy, Repeatability, and Path Performance
    • Speed Ratings and Application Cycle Time
    • Duty Cycle and Thermal Limitations
    • Mounting Loads and Foundation Requirements
    • Environmental Protection and Process Compatibility
    • Controller Options and Application Software Packages
    • Service Access, Support, and Spare Parts
    • Comparing Candidate Robots Against Requirements
  6. 6Robot Controllers and Cell Hardware11 тем
    • Manipulator, Controller, Teach Pendant, and Tooling
    • Controller Power and Auxiliary Supplies
    • Servo Drives, Motors, and Position Feedback in Operation
    • Brakes and Gravity-Loaded Axes
    • Robot I/O Hardware and Expansion Modules
    • Tool-Side Electrical and Pneumatic Connections
    • Controller Operating Modes and Authority
    • Application Options and Licensed Functions
    • Peripheral Controllers and Process Equipment
    • Equipment Identification and Hardware Documentation
    • Reading System Wiring and Connection Diagrams
  7. 7Operating an Industrial Robot13 тем
    • Pre-Operation Inspection and Work-Area Checks
    • Manual and Automatic Operating Modes
    • Teach Pendant Navigation
    • Enabling Devices and Hold-to-Run Operation
    • Joint and Cartesian Jogging
    • Selecting the Active Tool and Reference Frame
    • Incremental Motion and Position Verification
    • Speed Override and Controlled Program Testing
    • Program Start, Hold, Resume, and Abort
    • Emergency Stops and Protective Stops
    • Energy Isolation Before Intervention
    • Recognizing Unexpected Motion and Stopping Work
    • Limits of Operator and Programmer Authority

Этап 2

Frames & Programming

Учим робота, где что находится

8 модулей · 97 тем

  1. 8Coordinate Frames and Spatial Relationships12 тем
    • World, Base, Tool, and Workpiece Frames
    • Position and Orientation Data
    • Axis Directions and Handedness
    • Translation and Rotation in Robot Programs
    • Euler Angles and Rotation Conventions
    • Quaternion-Based Orientation Representation
    • Transforming Points Between Reference Frames
    • Tool-Relative and Workpiece-Relative Motion
    • Frame Composition and Transformation Order
    • Position Offsets and Orientation Offsets
    • Frame Selection Errors and Their Symptoms
    • Verifying Transformations with Physical Reference Points
  2. 9Tool Center Point and Payload Configuration12 тем
    • Defining the Tool Center Point
    • Tool Orientation and Process Direction
    • Multi-Point TCP Calibration Methods
    • Checking TCP Accuracy Across Orientations
    • Stationary Tools and Robot-Held Workpieces
    • Multiple TCPs on a Single Tool
    • Tool Mass and Center of Gravity
    • Payload Inertia and Controller Load Models
    • Empty and Loaded Tool Conditions
    • Updating Payload Data During a Cycle
    • Load Identification Functions and Their Limitations
    • Verifying Tool Data After Repair or Replacement
  3. 10Workpiece Frames and Datum Registration11 тем
    • Defining a Workpiece Coordinate System
    • Three-Point Frame Teaching
    • Relating Part Datums to Fixture Datums
    • Fixture, Table, and Station Coordinate Frames
    • Locating the Same Part at Multiple Stations
    • Reusing Paths Through Frame Changes
    • Measuring and Applying Fixture Offsets
    • Registering CAD Geometry to the Physical Cell
    • Frame Calibration with Probing or Measurement Equipment
    • Distinguishing Frame Error from TCP Error
    • Verifying Datum Repeatability After Changeover
  4. 11Robot Poses, Configurations, and Singularities12 тем
    • Joint Positions and Cartesian Poses
    • Multiple Joint Solutions for One Tool Pose
    • Shoulder, Elbow, and Wrist Configurations
    • Configuration Selection in Taught Programs
    • Wrist Flips and Unexpected Reorientation
    • Joint Travel and Cable Winding Limits
    • Reachability with Required Tool Orientation
    • Recognizing Wrist and Arm Singularities
    • Singularities in Linear and Circular Motion
    • Configuration Continuity Along a Path
    • Choosing Approach Poses with Motion Margin
    • Resolving Unreachable Targets in an Application
  5. 12Motion Instructions and Path Behavior13 тем
    • Joint-Interpolated Motion
    • Linear Tool Motion
    • Circular and Arc Motion
    • Spline and Continuous-Path Motion
    • Point-to-Point and Process-Path Requirements
    • Exact Stops and Blended Motion
    • Blend Zones and Corner Deviation
    • Tool Speed, Joint Speed, and Acceleration Limits
    • Orientation Interpolation Along a Path
    • Approach, Working, and Retreat Motions
    • Motion Near Obstacles and Fixtures
    • Controller Lookahead and Motion Queues
    • Trade-Offs Among Speed, Path Accuracy, and Settling
  6. 13Teach Pendant Programming12 тем
    • Creating and Organizing Robot Programs
    • Teaching Positions and Recording Motion Instructions
    • Naming Positions, Programs, and Stations
    • Editing Positions Without Losing Configuration Data
    • Copying and Modifying Motion Sequences
    • Single-Step and Continuous Execution
    • Forward and Reverse Execution Limitations
    • Checking Program Pointers and Execution Context
    • Monitoring Variables, Registers, and I/O
    • Using Comments and Operator Messages
    • Testing a New Path in Controlled Stages
    • Saving and Restoring a Verified Program
  7. 14Robot Program Logic and Structure13 тем
    • Variables, Constants, and Data Types
    • Position Data and Motion Parameters
    • Conditional Branches and Case Selection
    • Loops and Iteration
    • Subroutines and Reusable Functions
    • Local, Global, and Persistent Data
    • Timers, Counters, and Wait Instructions
    • Events, Interrupts, and Background Tasks
    • Program Entry and Exit Conditions
    • Separating Motion, Process, and Interface Logic
    • Blocking and Nonblocking Program Behavior
    • Structured Error Handling
    • Readability and Maintainability in Production Code
  8. 15Parameterized Programs and Product Recipes12 тем
    • Parameterizing Part Dimensions and Station Locations
    • Position Registers and Computed Targets
    • Arrays, Patterns, and Repeated Features
    • Tool and Workpiece Offsets in Reusable Programs
    • Recipe Identification and Selection
    • Validating Recipe Values Before Motion
    • Managing Product-Specific Motion and Process Settings
    • Separating Product Data from Program Logic
    • Recipe Change Confirmation and Interlocks
    • Retaining and Resetting Production State
    • Handling Unknown or Incomplete Product Data
    • Testing Boundary Cases Across a Product Family

Этап 3

Cell Integration & Tooling

Всё, что закреплено и подключено вокруг

12 модулей · 155 тем

  1. 16Sensors, Actuators, and Robot I/O12 тем
    • Digital Inputs and Outputs
    • Analog Signals and Scaling
    • Part-Present and Position Sensors
    • Gripper Open, Closed, and Part-Held Feedback
    • Vacuum, Pressure, and Flow Monitoring
    • Valve and Solenoid Control
    • Tool and Fixture Actuator Interfaces
    • Signal Polarity, Debouncing, and Filtering
    • Edge Detection and Latched Events
    • Timing Sensor Checks Within Motion Sequences
    • Detecting Contradictory Sensor States
    • I/O Checkout and Signal Documentation
  2. 17Robot-PLC Coordination14 тем
    • Dividing Responsibilities Between Robot and PLC
    • Cell States and Robot Program States
    • Ready, Busy, Complete, and Fault Signals
    • Start Requests and Acknowledgments
    • Program Number Selection and Confirmation
    • Cycle Permissives and Process Interlocks
    • Reset and Restart Handshakes
    • Timeouts and Watchdog Behavior
    • Handling Interrupted or Duplicate Commands
    • Coordinating Manual and Automatic Control
    • Retained State After Power Loss
    • Preventing Race Conditions in Sequence Logic
    • Timing Diagrams for Robot-PLC Interfaces
    • Testing the Complete Command Lifecycle
  3. 18Industrial Communication Interfaces13 тем
    • Hardwired Signals and Networked I/O
    • Cyclic I/O and Acyclic Data Exchange
    • PROFINET, EtherNet/IP, and EtherCAT in Robot Cells
    • Controller Roles and Supported Network Options
    • Device Descriptions and Configuration Files
    • Mapping Input and Output Data
    • Data Types, Byte Order, and Consistency
    • Communication Update Rates and Latency
    • Network Loss and Reconnection Behavior
    • TCP/IP Sockets and Application-Level Messages
    • OPC UA and Production Information Exchange
    • Separating Standard Communication from Safety Communication
    • Diagnosing Communication at the Robot Interface
  4. 19Fault Handling and Controlled Recovery14 тем
    • Classifying Motion, Process, and Equipment Faults
    • Detecting and Latching Fault Conditions
    • Preserving the Relevant Cycle Context
    • Defining Recovery Preconditions
    • Confirming Tool, Part, and Fixture State
    • Recovery Paths from Known Positions
    • Why a Direct Move to Home Can Be Unsafe
    • Resuming, Repeating, or Abandoning an Interrupted Operation
    • Preventing Duplicate Processing After Restart
    • Retry Limits and Escalation to an Operator
    • Recovery from Dropped or Mispositioned Parts
    • Recovery After Communication or Power Loss
    • Clearing Faults Without Concealing Their Cause
    • Testing Recovery from Representative Interruption Points
  5. 20End-of-Arm Tooling and Gripper Selection15 тем
    • Translating Handling Requirements into Tool Requirements
    • Mechanical, Vacuum, Magnetic, and Adhesive Gripping
    • Internal and External Gripping
    • Form Closure and Friction-Based Retention
    • Gripping Force Under Acceleration and Process Loads
    • Gripper Stroke, Finger Geometry, and Part Access
    • Vacuum Cups for Flat, Curved, and Porous Surfaces
    • Leakage, Vacuum Generation, and Holding Reliability
    • Magnetic Gripping and Release Behavior
    • Electric and Pneumatic Grippers
    • Compliant and Soft Gripping for Variable Parts
    • Protecting Fragile and Cosmetic Surfaces
    • Part Retention During Loss of Power or Pressure
    • Tool Mass, Inertia, and Wrist Load Trade-Offs
    • Proving Grip Reliability Across Part Variations
  6. 21Tool Changing and Utility Management13 тем
    • Automatic and Manual Tool Changers
    • Mechanical Locking and Tool Presence Confirmation
    • Tool Identification and Program Selection
    • Tool Dock Layout and Access Paths
    • Electrical, Pneumatic, Fluid, and Data Couplings
    • Tool Change Sequencing and Verification
    • Updating Tool, Payload, and Process Data
    • Dress Packs, Hoses, and Cable Routing
    • Bend Radius, Torsion, and Service Life
    • Preventing Snagging and Cable Interference
    • Utility Isolation During Tool Maintenance
    • Tool Storage, Contamination, and Protection
    • Recovery from an Incomplete Tool Change
  7. 22Fixtures and Workholding for Robotic Operations12 тем
    • Locating, Supporting, and Clamping a Workpiece
    • Datum Schemes and Repeatable Part Location
    • Fixture Tolerances and the Robot Error Budget
    • Part Loading Clearance and Insertion Lead-Ins
    • Clamp Accessibility and Robot Tool Clearance
    • Clamping Sequence and Part Distortion
    • Positive Confirmation of Part Seating
    • Mistake-Proofing Part Orientation
    • Modular Fixtures and Quick-Change Nests
    • Fixture Wear, Debris, and Thermal Effects
    • Fixture Release and Finished-Part Removal
    • Designing for Inspection and Recovery Access
  8. 23Part Feeding and Presentation13 тем
    • Trays, Pallets, Racks, and Magazines
    • Bowl Feeders and Linear Feeders
    • Flexible Feeding Systems
    • Conveyors, Stops, and Escapements
    • Singulation and Controlled Part Release
    • Presenting Parts in a Known Orientation
    • Handling Tangled, Nested, or Overlapping Parts
    • Feeding Flexible Components and Cables
    • Replenishment Without Disrupting the Entire Cell
    • Detecting Empty, Jammed, and Double-Fed Conditions
    • Buffer Size and Starvation Risk
    • Returning Unusable Parts to a Defined Location
    • Matching Feeder Capability to Robot Cycle Demand
  9. 24Robot Cell Layout and Access12 тем
    • Locating the Robot Relative to the Process
    • Placing Machines, Fixtures, Feeders, and Inspection Stations
    • Workpiece and Tool Swept Volumes
    • Separating Loading Areas from Processing Areas
    • Operator Loading and Unloading Interfaces
    • Maintenance and Tool Replacement Access
    • Material Entry, Exit, and Reject Routes
    • Controller and Utility Equipment Placement
    • Floor Space, Height, and Overhead Constraints
    • Visibility, Lighting, and Operator Information
    • Allowing for Future Product and Tool Changes
    • Reviewing Layouts with Production and Maintenance Teams
  10. 25Cell Sequences and Resource Planning12 тем
    • Converting Process Requirements into a Cell Sequence
    • Robot, Machine, and Operator Task Allocation
    • Sequential and Concurrent Activities
    • Occupancy of Fixtures, Tools, and Transfer Stations
    • Timing Loading, Processing, and Unloading
    • Prepositioning During Machine Processing
    • Shared Resource Requests and Reservations
    • Buffering Between Unequal Process Times
    • Empty-Cell Start and Normal Production States
    • End-of-Batch and Line-Clearance Sequences
    • Reject, Rework, and Incomplete-Part Routes
    • Defining a Recoverable State at Each Sequence Step
  11. 26Reachability and Collision Analysis12 тем
    • Testing Reachability with the Complete Tool and Part
    • Checking Joint Limits Throughout a Motion
    • Evaluating Alternate Robot Configurations
    • Clearance Around Fixtures and Machine Openings
    • Tool, Workpiece, Elbow, and Dress-Pack Collisions
    • Swept-Volume Analysis
    • Checking Approach and Retreat Paths
    • Collision Risks During Blended Motion
    • Allowances for Calibration and Part Variation
    • Clearance at External Axis Extremes
    • Validating Maintenance and Recovery Motions
    • Recording Unreachable and Marginal Conditions
  12. 27Accuracy, Calibration, and Positioning Performance13 тем
    • Repeatability and Absolute Positioning Accuracy
    • Pose Accuracy and Path Accuracy
    • Robot Mastering and Joint Reference Positions
    • Mastering, TCP Calibration, and Frame Calibration
    • Mechanical Compliance and Load-Dependent Deflection
    • Backlash, Hysteresis, and Approach Direction
    • Temperature, Warm-Up, and Drift
    • Building an Application Error Budget
    • Measuring Performance with Representative Loads
    • External Metrology and Robot Calibration
    • Absolute Accuracy Compensation and Its Limits
    • Verifying Performance After a Collision or Repair
    • Matching Measurement Capability to Process Tolerance

Этап 4

Simulation & Advanced Motion

Сначала доказываем в софте

9 модулей · 115 тем

  1. 28Offline Programming and Robot Simulation13 тем
    • Building a Cell Model from CAD Data
    • Selecting Robot and Controller Models
    • Modeling Tools, Fixtures, and Peripherals
    • Creating Targets and Paths from Geometry
    • Assigning Tool and Workpiece Data
    • Configuring External Axes in Simulation
    • Reach, Collision, and Configuration Checks
    • Simulating Program Logic and I/O Behavior
    • Virtual Controllers and Controller-Specific Motion Behavior
    • Estimating Cycle Time and Recognizing Model Limits
    • Generating and Transferring Robot Programs
    • Calibrating the Virtual Cell to the Physical Cell
    • Maintaining Consistency Between Online and Offline Changes
  2. 29Virtual Commissioning of Robot Cells12 тем
    • Defining the Scope of a Virtual Commissioning Model
    • Connecting Robot and PLC Simulations
    • Emulating Sensors, Actuators, and Machine States
    • Testing Automatic Sequences Before Installation
    • Simulating Delayed and Missing Feedback
    • Testing Faults, Timeouts, and Interrupted Cycles
    • Validating Recipe and Program Selection
    • Checking Shared Resources and Transfer Interfaces
    • Comparing Simulated and Required Throughput
    • Tracking Defects Found During Virtual Testing
    • Recognizing What Requires Physical Validation
    • Reusing Test Scenarios During On-Site Commissioning
  3. 30Working Across Robot Programming Platforms13 тем
    • Common Concepts Across Industrial Robot Languages
    • ABB RAPID and RobotStudio Workflows
    • FANUC Teach Pendant Programs and ROBOGUIDE Workflows
    • KUKA KRL and Controller Programming Concepts
    • Yaskawa INFORM and Job-Based Programming
    • Universal Robots Program Trees and URScript Concepts
    • Comparing Position, Frame, and Tool Data Models
    • Comparing Motion Termination and Blending Semantics
    • Background Tasks and Event Handling Across Platforms
    • Controller-Specific Application Packages
    • PLC-Based Robot Command Interfaces
    • Limits of Program Portability Between Robot Brands
    • Building a Platform Adaptation Checklist
  4. 31External Axes, Tracks, and Positioners12 тем
    • Robot Travel Tracks and Reach Extension
    • Rotary Tables and Workpiece Positioners
    • Independent and Coordinated External Motion
    • Mechanical Unit and Axis Group Configuration
    • External Axis Referencing and Calibration
    • Coordinated Tool Motion Relative to a Moving Workpiece
    • Maintaining Process Orientation with a Positioner
    • External Axis Speed and Load Constraints
    • Cable Routing Across Combined Motion
    • Positioner Loading and Unloading Sequences
    • Singularities and Reach Limits in Coordinated Systems
    • Recovery with the Robot and External Axis Out of Position
  5. 32Multiple Robots and Shared Workspaces13 тем
    • Dividing Tasks Among Multiple Robots
    • Shared Stations and Transfer Locations
    • Robot-to-Robot Handoffs
    • Mutual Exclusion and Zone Ownership
    • Shared-Zone Logic and Safety-Rated Protection
    • Synchronization Points and Waiting Conditions
    • Coordinated Handling of a Common Workpiece
    • Shared Positioners and Process Equipment
    • Preventing Deadlocks and Resource Starvation
    • Managing Unequal Cycle Times
    • Fault Propagation Between Robots
    • Restarting a Cell After One Robot Stops
    • Validating Interactions Across the Full Operating Envelope
  6. 33Conveyor Tracking and Moving Workpieces13 тем
    • Stationary Picking and Tracking-Based Picking
    • Conveyor Encoders and Position References
    • Registering the Conveyor Coordinate System
    • Tracking Windows and Robot Reach Limits
    • Part Detection and Position Registration
    • Tracking Queues and Part Identity
    • Synchronizing Tool Motion with Conveyor Motion
    • Trigger Latency and Position Error
    • Conveyor Speed Changes, Stops, and Reversals
    • Picking and Placing Between Moving Conveyors
    • Coordinating Multiple Robots Along a Conveyor
    • Rejecting Missed or Out-of-Window Parts
    • Recovering Tracking State After Interruption
  7. 34Vision-Guided Robot Integration13 тем
    • Defining the Information Required from a Vision System
    • Fixed Cameras and Robot-Mounted Cameras
    • Two-Dimensional and Three-Dimensional Pose Outputs
    • Eye-to-Hand and Eye-in-Hand Calibration
    • Relating Camera Coordinates to Robot Coordinates
    • Lighting and Presentation Requirements for Reliable Localization
    • Triggering Image Acquisition at the Correct Time
    • Passing Pose, Identity, and Confidence Data to the Robot
    • Validating Vision Results Before Motion
    • Applying Position and Orientation Corrections
    • Managing Occlusion, Reflective Surfaces, and Missing Features
    • Separating Vision Errors from Robot Calibration Errors
    • Testing Localization Across the Product Operating Range
  8. 35Robotic Bin Picking13 тем
    • Structured, Semistructured, and Random Part Presentation
    • Bin Geometry and Robot Access
    • Part Pose and Grasp Candidate Interfaces
    • Gripper Access to Partially Occluded Parts
    • Collision-Free Approach and Extraction Requirements
    • Handling Interlocked and Overlapping Parts
    • Regrasping and Intermediate Orientation Stations
    • Confirming That Exactly One Part Was Picked
    • Managing Empty Bins and Unpickable Remainders
    • Recovery from Failed Grasp and Part Slippage
    • Balancing Perception, Planning, and Motion Time
    • Measuring Pick Success Over Representative Bin States
    • Defining Operator Intervention and Replenishment Rules
  9. 36Force-Guided and Compliant Operations13 тем
    • Position-Controlled and Contact-Guided Tasks
    • Passive Compliance and Active Force Functions
    • Wrist Force-Torque Sensors and Controller Interfaces
    • Sensor Zeroing and Tool Load Compensation
    • Contact Detection and Search Motions
    • Force Limits in Application Programming
    • Insertion with Positional Uncertainty
    • Maintaining Contact Along a Surface
    • Force, Speed, and Travel Limits During a Search
    • Distinguishing Process Contact from Unexpected Obstruction
    • Interpreting Force Signatures and Process Outcomes
    • Exiting Contact and Recovering from a Failed Operation
    • Practical Limits of Force-Based Adaptation

Этап 5

Process Applications

Сварка, покраска, захват, обслуживание

19 модулей · 240 тем

  1. 37Material Handling and Pick-and-Place Applications12 тем
    • Defining Pick, Transfer, and Place Conditions
    • Approach and Departure Geometry
    • Grip Confirmation Before Transfer
    • Carrying Parts Through Restricted Spaces
    • Handling Parts with an Offset Center of Gravity
    • Transferring Parts Between Fixtures
    • Reorientation and Intermediate Placement
    • Dual-Gripper Handling Strategies
    • Gentle Handling of Fragile and Unstable Parts
    • Part Release and Placement Verification
    • Handling Empty Locations and Unexpected Occupancy
    • Designing a Recoverable Material Transfer Cycle
  2. 38Palletizing and Depalletizing14 тем
    • Cases, Bags, Trays, and Layer Handling
    • Pallet Geometry and Stack Limits
    • Layer Patterns and Product Orientation
    • Computing Pallet Positions from Pattern Data
    • Gripper Selection for Single and Multiple Picks
    • Slip Sheets and Intermediate Layers
    • Load Stability and Placement Order
    • Variable Product Dimensions and Deformed Packaging
    • Pallet Presence, Location, and Completion Signals
    • Depalletizing Known and Mixed Loads
    • Partial Pallets and Restart State
    • Pallet Exchange and Material Flow Interfaces
    • Cycle Time Across Different Layer Heights
    • Handling Damaged Products and Unstable Stacks
  3. 39Packaging, Sorting, and Kitting12 тем
    • Primary and Secondary Packaging Interfaces
    • Product Orientation Before Packing
    • Tray Loading and Case Packing
    • Pattern Loading into Moving or Stationary Containers
    • Sorting by Product Identity and Inspection Result
    • Kit Completeness and Component Tracking
    • High-Speed Handling with Delta and SCARA Robots
    • Synchronizing with Packaging Machine Cycles
    • Packaging Material Variability and Product Protection
    • Missing Item, Wrong Item, and Double-Pick Detection
    • Product Changeover and Packaging Recipes
    • Reject Handling Without Losing Product Traceability
  4. 40CNC Machine Tending13 тем
    • Robot Access to the Machine Work Envelope
    • Door, Chuck, Collet, and Fixture Interfaces
    • Machine Ready and Robot Clear Handshakes
    • Blank Loading and Finished-Part Unloading
    • Part Seating and Clamp Confirmation
    • Dual-Gripper Exchange Cycles
    • Chip, Coolant, and Debris Management
    • In-Process Gauging and Part Reorientation
    • Coordinating Multiple Machines with One Robot
    • Machine Alarms and Interrupted Machining Cycles
    • Protecting Finished Surfaces During Handling
    • Unattended Operation and Consumable Constraints
    • Verifying Machine Tending Across Product Variants
  5. 41Press Tending and Robotic Bending12 тем
    • Press Cycle and Robot Motion Coordination
    • Transfer Between Forming Stations
    • Sheet and Blank Separation
    • Double-Sheet Detection
    • Gripper Positioning Around Dies and Tooling
    • Regripping During a Bending Sequence
    • Workpiece Support and Deflection
    • Following Part Motion During Bending
    • Tool Changes and Bend Program Selection
    • Finished-Part Removal and Stacking
    • Press Interlocks and Robot Withdrawal Confirmation
    • Recovery After an Incomplete Forming Operation
  6. 42Molding, Casting, and Thermal Process Tending12 тем
    • Mold Access and Extraction Windows
    • Part, Sprue, and Runner Handling
    • Insert Loading Before Molding
    • Ejector and Robot Sequence Coordination
    • Hot-Part Gripping and Thermal Protection
    • Die-Casting Cell Interfaces
    • Cooling, Quenching, and Intermediate Handling
    • Degating and Secondary Operation Transfers
    • Furnace Loading and Unloading
    • Tool Protection from Heat and Contamination
    • Process Faults and Part Retention
    • Managing Cooling Time Within the Cell Cycle
  7. 43Robotic Assembly and Insertion12 тем
    • Assembly Sequence and Component Accessibility
    • Datum Alignment Between Mating Parts
    • Clearance Fits and Interference Fits
    • Peg, Pin, Connector, and Bushing Insertion
    • Search Strategies for Misaligned Features
    • Passive Compliance in Assembly Tooling
    • Force-Displacement Criteria for Successful Assembly
    • Handling Flexible Seals, Cables, and Connectors
    • Seating, Latching, and Engagement Verification
    • Preventing Damage During a Failed Insertion
    • Rework and Part Rejection After Assembly Errors
    • Validating Assembly Across Tolerance Extremes
  8. 44Fastening, Riveting, and Local Joining12 тем
    • Screw Presentation and Automatic Feeding
    • Screwdriver Alignment and Tool Engagement
    • Torque and Angle Program Selection
    • Cross-Threading and Missing-Fastener Detection
    • Tightening Sequence and Joint Accessibility
    • Multi-Spindle and Robot-Carried Fastening Tools
    • Rivet Feeding and Riveting Head Integration
    • Clinching and Mechanical Joining Interfaces
    • Robot-Guided Soldering Applications
    • Ultrasonic Joining Tool Integration
    • Joining Result Codes and Traceability
    • Recovery from an Incomplete or Failed Joint
  9. 45Robotic Arc Welding15 тем
    • Welding Robot, Power Source, Torch, and Wire Feeder
    • Translating Welding Procedure Requirements into Robot Settings
    • Torch Orientation, Work Angle, and Travel Angle
    • Joint Accessibility and Welding Sequence
    • Arc Start, Arc End, and Crater Sequences
    • Travel Speed and Process Synchronization
    • Weaving and Path Offsets
    • Touch Sensing and Seam Location
    • Seam Tracking and Adaptive Corrections
    • Coordinated Welding with Positioners
    • Torch Cleaning, Wire Cutting, and TCP Checks
    • Managing Distortion and Fit-Up Variation
    • Arc Fault Recovery and Weld Restart
    • Weld Quality Feedback and Process Records
    • Fume Extraction and Process-Specific Cell Interfaces
  10. 46Robotic Resistance Spot Welding13 тем
    • Welding Guns and Robot Load Requirements
    • Pneumatic and Servo Welding Guns
    • Electrode Access and Gun Orientation
    • Weld Schedule Selection and Controller Interfaces
    • Gun Closing, Force Establishment, and Weld Timing
    • Workpiece Clamping and Sheet Position
    • Robot-Gun Coordination
    • Electrode Wear and Tip Dressing
    • Gun Calibration and Electrode Alignment
    • Cooling Water and Utility Monitoring
    • Weld Completion and Quality Feedback
    • Recovery from Gun and Weld Controller Faults
    • Optimizing Spot Sequences and Robot Travel
  11. 47Laser Welding and Laser Cutting Integration12 тем
    • Robot, Laser Source, Optics, and Process Head
    • Tool Orientation, Focus, and Standoff Distance
    • Path Accuracy Requirements for Laser Processes
    • Coordinating Laser Power with Robot Motion
    • Lead-In, Lead-Out, and Start-Stop Behavior
    • Seam Location and Position Correction Interfaces
    • Cutting Contours and Corner Behavior
    • Coordinating Workpiece Positioners
    • Optical Protection and Process Gas Interfaces
    • Laser Enclosures and Integrated Protective Functions
    • Process Monitoring and Quality Signals
    • Program Prove-Out Before Enabling the Process
  12. 48Dispensing, Sealing, and Adhesive Application13 тем
    • Bead Geometry and Application Requirements
    • Nozzle Selection and Tool Orientation
    • Standoff Distance and Surface Following
    • Coordinating Flow Rate with Travel Speed
    • Dispense Start, Stop, and Delay Compensation
    • Corners, Overlaps, and Bead Continuity
    • Metering, Mixing, and Material Supply Interfaces
    • Pot Life, Purging, and Material Change
    • Pressure, Flow, and Material Level Monitoring
    • Bead Inspection and Missing-Material Detection
    • Nozzle Cleaning and Tool Calibration
    • Interrupted Beads and Rework Decisions
    • Recipe Control for Different Materials and Products
  13. 49Painting, Spraying, and Coating Applications13 тем
    • Spray Tools and Atomizer Integration
    • Spray Distance and Tool Orientation
    • Coverage Patterns and Pass Overlap
    • Robot Speed and Material Delivery Coordination
    • Trigger Timing and Edge Coverage
    • Electrostatic Application Interfaces
    • Color Change, Flushing, and Cleaning Cycles
    • Paint Supply and Flow Monitoring
    • Booth, Ventilation, and Conveyor Interfaces
    • Hazardous-Area Equipment Suitability
    • Coating Uniformity and Application Feedback
    • Contamination Control and Dress-Pack Protection
    • Recovery After Spray or Material Supply Faults
  14. 50Deburring, Grinding, Sanding, and Polishing13 тем
    • Robot-Held Tools and Robot-Held Workpieces
    • Abrasive Tool Selection for the Operation
    • Contact Force and Material Removal Consistency
    • Passive Compliance and Active Force Functions in Finishing
    • Tool Orientation Along Edges and Surfaces
    • Path Overlap and Surface Coverage
    • Part Variation and Adaptive Path Corrections
    • Abrasive Wear and Tool Life Compensation
    • Vibration, Chatter, and Structural Compliance
    • Dust, Debris, and Extraction Interfaces
    • Surface Finish Inspection and Rework
    • Tool Change and Post-Change Verification
    • Balancing Finish Quality and Cycle Time
  15. 51Robotic Cutting, Drilling, and Machining13 тем
    • Process Force and Robot Stiffness Limitations
    • Spindle and Cutting Tool Integration
    • Drilling Position and Tool-Axis Alignment
    • Trimming Molded and Composite Parts
    • Knife Cutting of Soft Materials
    • Waterjet and Plasma Tool Interfaces
    • Feed Motion and Tool Speed Coordination
    • Path Generation from Part Geometry
    • Workholding Under Cutting Loads
    • Tool Wear, Breakage, and Process Monitoring
    • Compensation for Deflection and Geometric Error
    • Chip, Dust, and Process Waste Management
    • Establishing Achievable Tolerances with Physical Trials
  16. 52Robotic Inspection, Measurement, and Testing13 тем
    • Positioning Cameras, Sensors, and Probes with a Robot
    • Robot-Held Part Inspection
    • Sensor Standoff and Orientation Requirements
    • Coverage Planning for Complex Surfaces
    • Triggering Measurements at Defined Poses
    • Motion Settling and Measurement Stability
    • Combining Robot and Sensor Coordinate Systems
    • Robot Positioning Error and Measurement Uncertainty
    • Robot-Mounted Nondestructive Testing Equipment
    • Automated Functional Test Connections
    • Inspection Results and Accept-Reject Decisions
    • Reinspection and Suspect-Part Handling
    • Linking Results to Part and Process Identity
  17. 53Application Environments and Special Requirements12 тем
    • Washdown and Hygienic Robot Cell Design
    • Food Contact Tooling and Contamination Prevention
    • Cleanroom Robot and Tool Requirements
    • Particle Generation and Lubricant Compatibility
    • Electrostatic Discharge-Sensitive Products
    • Heat, Foundry Dust, and Abrasive Contamination
    • Corrosive Materials and Chemical Exposure
    • Wet Processes and Water Ingress
    • Explosive Atmosphere Equipment Selection Interfaces
    • Noise, Fumes, and Process Extraction Needs
    • Environmental Effects on Sensors and Gripping
    • Validating the Complete Tool-Robot-Process Combination
  18. 54Collaborative Industrial Applications12 тем
    • Selecting Tasks for a Shared Human-Robot Workspace
    • Allocating Loading, Processing, and Inspection Tasks
    • Hand-Guided Teaching and Its Production Limits
    • Defining Interaction Areas and Operating States
    • Hazards Introduced by Tools, Parts, and Process Equipment
    • Applying a Validated Safeguarding Concept
    • Configuring Available Safety-Rated Robot Functions
    • Transfer Points Between Manual and Automatic Work
    • Cycle Time Under Application-Specific Operating Limits
    • Changes in Payload, Tooling, and Contact Conditions
    • Restart Behavior After a Person Enters the Work Area
    • Application Validation Beyond Robot Specifications
  19. 55Interfaces with Mobile Robots and Factory Logistics12 тем
    • Fixed Robot Cells and Mobile Material Delivery
    • Docking Position and Transfer Tolerances
    • Mechanical Locating and Dock Confirmation
    • Load Identity and Delivery Destination Data
    • Request, Arrival, Transfer, and Release Handshakes
    • Pallet, Cart, Rack, and Conveyor Transfer Interfaces
    • Coordinating Robot Motion with Dock Occupancy
    • Correcting for Residual Docking Position Error
    • Empty Container and Finished-Load Exchange
    • Buffering When Transport Is Delayed
    • Recovery from an Interrupted Material Handoff
    • Responsibility Boundaries Between Cell and Fleet Controllers

Этап 6

Production, Commissioning & Service

Введено в строй, быстро и ремонтопригодно

15 модулей · 197 тем

  1. 56Process Monitoring, Quality Feedback, and Traceability13 тем
    • Selecting Signals That Demonstrate Process Completion
    • Part, Batch, Tool, and Recipe Identification
    • Recording Process Parameters with Each Operation
    • Time Stamps and Event Sequence Reconstruction
    • Capturing Torque, Force, Weld, and Dispense Results
    • Distinguishing Cycle Completion from Product Acceptance
    • Reject Decisions and Physical Reject Confirmation
    • Containment of Parts with Missing or Uncertain Results
    • Controlled Rework and Repeat Processing
    • Tool Wear Indicators and Process Drift
    • Cell Data Exchange with Production Systems
    • Maintaining Traceability During Fault Recovery
    • Using Process Evidence to Prioritize Improvements
  2. 57Cycle Time and Throughput Optimization14 тем
    • Measuring the Complete Cell Cycle
    • Separating Robot Motion, Process Time, and Waiting
    • Identifying the Actual Production Bottleneck
    • Comparing Simulated and Measured Cycle Times
    • Reducing Unnecessary Travel and Reorientation
    • Selecting Efficient Robot Configurations
    • Optimizing Approach and Retreat Distances
    • Applying Blending Where the Process Allows It
    • Overlapping Robot and Peripheral Activities
    • Reducing Gripper and Fixture Actuation Delays
    • Balancing Tool Capacity, Payload, and Acceleration
    • Optimizing Handoffs and Shared-Resource Use
    • Accounting for Product Mix and Cycle Variation
    • Confirming Quality and Protective Function Performance After Changes
  3. 58Availability and Unattended Production13 тем
    • Availability, Performance, and Quality Losses in a Robot Cell
    • Distinguishing Fault Stops from Planned Stops
    • Measuring Microstops and Operator Interventions
    • Mean Time to Repair and Recovery Effort
    • Feeder, Tool, and Consumable Capacity Limits
    • Preventing Repeated Short-Duration Faults
    • Managing Full Output Buffers and Empty Inputs
    • Gripper Reliability and Part Retention Monitoring
    • Tool Life and Scheduled Service Opportunities
    • Defining Conditions for Unattended Operation
    • Alarm Routing and Escalation Responsibilities
    • Assessing Sustained Output Over a Production Run
    • Improving Availability Without Concealing Faults
  4. 59Changeover and High-Mix Production13 тем
    • Product Family Definition for a Flexible Cell
    • Tool, Fixture, and Recipe Change Dependencies
    • Quick-Change Mechanical Interfaces
    • Automatic Tool and Fixture Identification
    • Part Variant Detection Before Processing
    • Reusing Motion Through Parameter and Frame Changes
    • Changeover Sequence and Operator Confirmation
    • First-Part Checks After a Changeover
    • Managing Small Batches and Frequent Product Changes
    • Preventing Mixed Recipes and Incorrect Tool Data
    • Restarting Partially Completed Batches
    • Measuring Changeover Time and Residual Adjustment Work
    • Validating the Worst-Case Product Variants
  5. 60Physical Installation and Site Readiness12 тем
    • Reviewing Site Conditions Before Delivery
    • Foundation, Baseplate, and Mounting Requirements
    • Robot Lifting and Positioning Plans
    • Mechanical Alignment and Mounting Verification
    • Controller Placement and Environmental Conditions
    • Power Supply, Grounding, and Bonding Interfaces
    • Pneumatic, Vacuum, Cooling, and Process Utilities
    • Cable Identification and Connection Checks
    • Dress-Pack Installation and Motion Clearance
    • Installing Fixtures, Positioners, and Peripherals
    • Verifying Equipment Against the Released Layout
    • Recording As-Installed Measurements and Deviations
  6. 61Safeguarding Interfaces for Cell Integration14 тем
    • Robot and Cell Responsibilities in ISO 10218-1 and ISO 10218-2
    • Linking Required Safety Functions to the Risk Assessment
    • Guarding, Access Points, and Material Transfer Openings
    • Integrating Interlocked Doors and Presence-Sensing Devices
    • Emergency Stop and Protective Stop Interfaces
    • Mode Selection and Control Authority
    • Safety-Rated Position and Speed Monitoring
    • Ordinary Program Limits and Safety-Rated Limits
    • Stop Performance Data and Safeguard Placement
    • Tool, Fixture, and Stored-Energy Hazards
    • Reset Location and Prevention of Unexpected Restart
    • Interface Checks Between Robot and Safety Controller
    • Documenting Validation Results and Open Issues
    • Revalidation After Changes Affecting Protective Functions
  7. 62Commissioning and Program Prove-Out14 тем
    • Commissioning Plans and Responsibility Assignments
    • Initial Power-Up and Controller Checks
    • Robot Referencing and Configuration Verification
    • Confirming Tool, Payload, and Workpiece Data
    • Point-by-Point I/O Checkout
    • Manual Verification of Peripheral Devices
    • Reduced-Speed Path Prove-Out
    • Dry Runs and Process-Disabled Path Checks
    • Introducing Real Parts and Process Energy in Stages
    • Verifying Program Selection and Cycle Handshakes
    • Testing Fault Handling and Recovery Sequences
    • Increasing Production Speed with Defined Review Points
    • Tracking Commissioning Defects and Corrections
    • Establishing a Verified Baseline Configuration
  8. 63Factory and Site Acceptance Testing13 тем
    • Factory Acceptance and Site Acceptance Objectives
    • Building a Test Matrix from Requirements
    • Selecting Representative Parts and Product Variants
    • Verifying Cycle Time Under Defined Conditions
    • Sustained Production and Endurance Runs
    • Product Quality and Process Capability Evidence
    • Changeover and Restart Demonstrations
    • Fault, Timeout, and Recovery Acceptance Tests
    • Verifying Protective Function Validation Records
    • Testing Utilities and External Equipment Interfaces
    • Recording Deviations, Waivers, and Outstanding Work
    • Repeat Testing After Corrective Changes
    • Acceptance Reports and Production Release Criteria
  9. 64Diagnosing Robot Motion and Positioning Problems13 тем
    • Capturing the Fault Context Before Changing Settings
    • Separating Mechanical, Calibration, and Program Causes
    • Wrong Tool and Wrong Frame Symptoms
    • TCP Error and Orientation-Dependent Position Error
    • Mastering Errors and Shifted Reference Positions
    • Payload Errors and Excessive Motion Loads
    • Positioning Drift During Warm-Up
    • Joint Limits, Singularities, and Configuration Errors
    • Unexpected Blending and Path Deviation
    • Vibration, Oscillation, and Long Settling Times
    • Cable Interference and Intermittent Mechanical Resistance
    • Checking Position Accuracy After Tool or Fixture Movement
    • Using Controller Logs and Motion Data for Diagnosis
  10. 65Diagnosing Cell Logic and Process Problems13 тем
    • Finding the First Failed Condition in a Sequence
    • Waiting Instructions and Missing Permissives
    • Contradictory Inputs and Stale Sensor Data
    • Robot-PLC Handshake Timing Errors
    • Lost Recipe and Product Identity Information
    • Network Mapping and Data Interpretation Errors
    • Intermittent Communication and Watchdog Faults
    • Gripping Failures and Unstable Part Presentation
    • Distinguishing Process Equipment Faults from Robot Faults
    • Investigating Quality Failures with Acceptable Robot Motion
    • Reproducing Faults in Simulation or Controlled Tests
    • Confirming Root Cause Before Releasing a Correction
    • Preventing Recurrence Through Targeted Program Changes
  11. 66Robot Cell Maintenance and Service Readiness13 тем
    • Manufacturer Maintenance Requirements and Service Intervals
    • Routine Robot, Tool, and Fixture Inspections
    • Dress-Pack, Hose, and Connector Wear
    • Lubrication and Gearbox Service Planning
    • Brake and Position Feedback-Related Service Requirements
    • Batteries, Reference Data, and Loss of Position Information
    • Gripper, Vacuum, and Pneumatic System Maintenance
    • Process Tool Wear and Consumable Replacement
    • Spare Parts Selected by Failure Consequence
    • Controller Replacement and Recovery Preparation
    • Calibration Checks After Maintenance
    • Verifying Protective Functions Before Return to Service
    • Recording Service History and Repeated Failures
  12. 67Configuration, Backups, and Secure Change Control14 тем
    • Robot Programs, System Parameters, and Calibration Data
    • Full Controller Backups and Selective Program Exports
    • Versioning Robot, PLC, HMI, and Process Configurations
    • Recording Software Options and Compatibility Requirements
    • Comparing Online and Released Program Versions
    • Access Roles and Protection of Production Settings
    • Controlled Remote Service Access
    • Protecting Network and External Storage Interfaces
    • Testing Controller Software and Firmware Changes
    • Preserving a Known Working Configuration
    • Restore Testing and Replacement Controller Readiness
    • Change Review and Production Release
    • Updating Simulation Models After Physical Changes
    • Maintaining a Traceable Change History
  13. 68Project Economics and Integration Delivery13 тем
    • Robot Cell Capital Cost Categories
    • Tooling, Fixtures, Peripherals, and Integration Effort
    • Operating Costs and Consumable Requirements
    • Estimating Cost per Accepted Part
    • Utilization, Availability, and Ramp-Up Assumptions
    • Quality, Ergonomic, and Capacity Benefits
    • Payback and Scenario Sensitivity
    • Comparing Dedicated and Flexible Cell Concepts
    • Supplier Scope and Interface Responsibility
    • Long-Lead Equipment and Project Dependencies
    • Prototype, Design Review, Build, and Commissioning Milestones
    • Managing Technical Changes and Contingency
    • Comparing Expected and Achieved Production Benefits
  14. 69Documentation, Training, and Production Handover13 тем
    • As-Built Cell Layouts and Equipment Lists
    • Electrical, Pneumatic, and Network Documentation
    • I/O Lists and Interface Specifications
    • Program Structure and Naming Documentation
    • Tool, Frame, Payload, and Calibration Records
    • Operating Instructions by User Role
    • Recovery Instructions for Common Faults
    • Changeover and First-Part Verification Instructions
    • Maintenance Plans and Spare Parts Lists
    • Operator and Technician Training Scenarios
    • Demonstrating Competence with Normal and Abnormal States
    • Acceptance Evidence and Outstanding Issue Handover
    • Assigning Ownership of Programs, Backups, and Future Changes
  15. 70Retrofit, Redeployment, and Cell Lifecycle Changes12 тем
    • Assessing an Existing Robot Cell
    • Controller Capability and Obsolescence Constraints
    • Reusing Robots, Tools, and Fixtures
    • Adding a New Product or Process
    • Replacing Peripherals and Updating Interfaces
    • Migrating Robot Programs Between Controllers
    • Maintaining Calibration Through Equipment Relocation
    • Updating Safeguarding After Layout Changes
    • Scheduling Changes Around Production Commitments
    • Recommissioning and Reacceptance Scope
    • Recovering Useful Configuration and Process Knowledge
    • Decommissioning and Preparing Equipment for Reuse

Этап 7

Practicum & Capstone

Полная ячейка — от ТЗ до сдачи

4 модуля · 46 тем

  1. 71Robot Setup and Programming Practicum11 тем
    • Reading a Robot Specification for a Defined Task
    • Building a Basic Handling Cell Model
    • Defining and Verifying a Tool Center Point
    • Setting Payload Data for Empty and Loaded States
    • Teaching a Workpiece Frame from Physical Datums
    • Programming Approach, Pick, Transfer, and Place Motions
    • Adding Grip Confirmation and Part Presence Checks
    • Reusing a Program with Position Offsets
    • Investigating a Deliberate Frame or Configuration Error
    • Proving the Program in Controlled Stages
    • Creating a Restorable Program and Configuration Package
  2. 72Cell Integration and Recovery Practicum11 тем
    • Defining a Robot-PLC Interface Table
    • Implementing a Complete Start-to-Finish Handshake
    • Simulating a Fixture, Conveyor, or Machine Interface
    • Testing Missing and Contradictory Sensor Feedback
    • Handling a Communication Timeout
    • Restarting After an Interrupted Part Transfer
    • Preventing Duplicate Processing After Recovery
    • Testing a Recipe Change and Invalid Recipe Request
    • Coordinating Access to a Shared Station
    • Recording Fault Evidence and Corrective Changes
    • Demonstrating Recovery from Multiple Cycle States
  3. 73Industrial Process Application Practicum11 тем
    • Selecting a Handling, Assembly, or Processing Application
    • Defining Part and Process Acceptance Requirements
    • Choosing Robot, Tool, and Workholding Concepts
    • Building the Process Interface and Signal Sequence
    • Developing Paths with Required Tool Orientations
    • Testing Product and Fixture Variation
    • Integrating Process Result Feedback
    • Measuring Quality and Cycle Time Together
    • Investigating an Application-Specific Failure
    • Improving the Cell Without Losing Process Consistency
    • Preparing an Application Trial Report
  4. 74Integrated Industrial Robotics Capstone13 тем
    • Converting a Production Need into a Cell Specification
    • Comparing Feasible Robot Cell Concepts
    • Selecting Equipment and Defining Supplier Interfaces
    • Creating the Cell Layout and Simulation Model
    • Developing Robot Programs and Product Recipes
    • Integrating Tooling, Peripherals, and PLC Coordination
    • Planning Safeguarding Integration and Validation
    • Defining Recovery for Interrupted and Abnormal Conditions
    • Estimating Throughput, Availability, and Cost per Part
    • Preparing Commissioning and Acceptance Test Plans
    • Demonstrating the Cell Across Representative Operating Scenarios
    • Delivering Documentation, Training, and Backup Materials
    • Defending Engineering Trade-Offs and Remaining Limitations

Пятнадцать минут.Каждый день.

  1. 1

    Урок влезает в обеденный перерыв

    По одной мысли за раз, на коротких слайдах. Весь урок — около пятнадцати минут.

  2. 2

    Практика с мгновенной обратной связью

    Вопросы — внутри урока. Отвечаете и сразу видите, получилось ли.

  3. 3

    Стрик, который возвращает вас снова

    Урок в день держит стрик. Короткие регулярные занятия доводят до конца курса.

Для цеха.

  • Техники обслуживания, берущие роботов под себя

    Где вы вырастете сильнее всего

    Диагностируйте неисправности и сокращайте время цикла

    Этап 6 · Production, Commissioning & Service
  • ПЛК-программисты, добавляющие роботов

    Где вы вырастете сильнее всего

    Подключайте роботов к ПЛК, сенсорам и захватам

    Этап 3 · Cell Integration & Tooling
  • Заводские инженеры, планирующие автоматизацию

    Где вы вырастете сильнее всего

    Считайте стоимость детали для ячейки

    Этап 7 · Practicum & Capstone

Куда ведёт этот курс.

Работа, вокруг которой построен курс, и как в неё попадают.

Automation Engineer

Программирует и обслуживает роботов и системы управления на производственной линии.

Все карьеры будущего

В работе

  • Запрограммировать роботизированную ячейку и её защитные блокировки
  • Писать и исправлять логику ПЛК для линии
  • Быстро поднять остановившуюся линию

Как туда попадают

Сюда ведут и инженерные дипломы, и дипломы техника; обучение от производителя под конкретных роботов — обычное дело.

Будьте первыми в очереди.

Ранний доступ — для частных лиц, пилот — для команд. Расскажите, кто у вас учится.

enterprise@astratrainer.com